Case Study: 12Meter Bar Straightening

Demand background

The customer required a straightening machine for straightening bars with a diameter of 20 – 80 mm and a length of up to 12 meters. It is required that the straightness after straightening reaches 0.15 mm/m, and the equipment is made of materials such as structural steel and stainless steel.

Demand Analysis

We conduct an in-depth analysis of our guests’ needs. First of all, the bars that customers need to straighten are larger in size and longer in length, which puts higher requirements on the structure and performance of the straightening machine. Secondly, the customer requires a straightness of 0.15 mm/m, which requires the straightening machine to have high-precision straightening capabilities.

Finally, the customer requested that the equipment be made of materials such as structural steel and stainless steel, which required us to carefully design the material selection and manufacturing process of the equipment.

Scheme design

Based on the customer’s demand analysis results, our engineers designed a set of alignment solutions specifically tailored to the customer’s needs. The plan uses a large roller straightening machine, which has the following characteristics:

(1) Strong structure: Made of high-strength structural steel and stainless steel materials, it can withstand large straightening forces and ensure the stability and reliability of the equipment.
(2) High-precision straightening: Using advanced straightening technology and a high-precision roller system, it can achieve high-precision straightening of bars with a diameter of 20-80 mm and a length of up to 12 meters, with a straightness of 0.15 mm. / rice.
(3) High degree of automation: Equipped with advanced control system and transmission system, it can realize automated operation and improve production efficiency.
(4) Easy operation: Humanized design makes operation easier and faster, reducing the skill requirements of operators.

Equipment Selection

After the design of the plan was completed, we selected a large roller straightening machine for the customer that suited his needs. The straightening machine is made of high-quality structural steel and stainless steel materials, and is equipped with advanced control systems and transmission systems to meet customer requirements.

Installation and debugging

After the equipment selection is completed, we arrange professional technicians to install and debug the equipment for the customer. During the installation and debugging process, we strictly follow the operating procedures to ensure the installation quality and debugging effect of the equipment. At the same time, we also provide training to our customers’ operators so that they can master the operation methods and maintenance skills of the equipment.

After-sales service

After the equipment installation and commissioning is completed, we provide customers with high-quality after-sales service. Our after-sales service team regularly maintains and maintains customers’ equipment and promptly solves problems encountered by customers during use. At the same time, we also provide technical consulting and training services to our customers to help them improve the efficiency and maintenance of their equipment.

Summarize

As a professional straightening machine manufacturer, we have been committed to providing customers with the latest straightening solutions and high-quality services. Through the analysis of Russian customer cases, we can see that our professional strength and high-quality services have been highly recognized by customers.

We believe that in future development, we will continue to innovate, provide customers with higher-quality straightening equipment and straightening solutions, and make greater contributions to the development of the industrial production field.

If you are looking for a professional straightening machine manufacturer to provide you with the latest straightening solutions, then please do not hesitate to choose us! We will serve you wholeheartedly and make you return satisfied.

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