Today, as the global industrial field continues to develop, high-precision and high-efficiency production solutions have become the goals pursued by many companies. As a professional straightening machine manufacturer, we are always committed to providing customers with new straightening solutions to meet the specific needs of different industries. This time, we are very honored to provide Dutch customers with pin alignment solutions, aiming to solve the challenges they face in the production process and improve production efficiency and product quality.
Customer Demand Analysis
Dutch customers process 80,000 hexagonal pins every day, with diameters of 1.5mm and 1.9mm and lengths of 80mm. Customers need to use optical measurements to determine if these pins are bent.
For straight Pins, it is required that after optical measurement, alignment and picking operations continue by the collaborative robot, and the entire process needs to complete the processing of 80,000 Pins in 3 hours. For curved Pins, they need to be straightened and then followed the process of straight Pins. Out of 80,000 pins, only 500 are curved and the straightening processing time can be 8 hours.
In addition, customers also hope that the straightening machine can automatically identify the thick and thin ends of pins so that the straightened pins can be inserted into products more conveniently. At the same time, customers have higher requirements for precision after alignment and hope to achieve 0.03mm.
Our Solution
Based on customer needs, we recommend the use of TZ-90 straightening machine. This straightening machine has the following salient features:
High-precision alignment
The TZ-90 straightening machine adopts advanced mechanical structure and control system to ensure that the straightened Pin has a high degree of accuracy. After many tests and optimizations, our straightening machine is able to control the straightening accuracy within 0.03mm, fully meeting customer requirements. Through the precise alignment process, the straightness and dimensional accuracy of the Pin are effectively guaranteed, thereby improving the quality of the product.
Automatic recognition function
The TZ-90 straightening machine can automatically identify the thick and thin ends of Pins, solving the customer’s classification problem. Through advanced sensor technology and intelligent control systems, the straightening machine can quickly and accurately determine the thickness of the pin’s head and classify it for processing. In this way, customers can insert the straightened Pin into the product more conveniently and quickly, improving production efficiency.
Efficient straightening ability
TZ-90 straightening machine has excellent straightening efficiency. It can straighten 2 pins in one minute, greatly improving the straightening speed. For the 80,000 Pins that customers need to process every day, this straightening machine can complete the straightening task in a short time, ensuring that the production schedule is not affected. At the same time, the efficient straightening capability also saves labor costs and reduces manpower investment.
Flexible applicability
TZ-90 straightening machine is suitable for straightening pins of different diameters and lengths. Our straighteners can easily handle our customers’ pins of 1.5mm and 1.9mm diameter and 80mm length. Whether it is small batch production or large-scale production, the TZ-90 straightening machine can provide stable and reliable straightening results.
Complete control system
The TZ-90 straightening machine is equipped with an advanced control system and is easy and convenient to operate. Operators can easily set various parameters and monitor the production process through the touch screen. At the same time, the control system also has fault diagnosis and alarm functions, which can detect and solve problems in time to ensure the safe and stable operation of the equipment.
Our Plan implementation steps
In order to ensure the smooth implementation of the plan, we will follow the following steps:
Requirements communication
Before the project begins, we will conduct in-depth needs communication with the customer to understand their specific requirements and expectations. By working closely with our customers, we can better develop alignment solutions that meet their needs.
Scheme design
According to the customer’s needs, we will design a detailed alignment plan. The plan will include the selection, installation layout, control system design, etc. of the TZ-90 straightening machine. At the same time, we will also take into account the customer’s production process and equipment compatibility to ensure the feasibility and effectiveness of the solution.
Equipment manufacturing and debugging
After the scheme design is completed, we will carry out the manufacturing and debugging of the equipment. We will produce in strict accordance with the design requirements to ensure the quality and performance of the equipment. After the equipment is manufactured, we will conduct comprehensive debugging and testing to ensure that the equipment can operate normally.
On-site installation and training
After the equipment debugging is completed, we will dispatch professional technicians to the customer’s site to install and debug the equipment. During the installation process, we will strictly follow the operating procedures to ensure the safe and stable operation of the equipment. At the same time, we will also provide customers with comprehensive training services. The training content will include equipment operation methods, maintenance knowledge, etc.
After-sales service
After the equipment installation and debugging is completed, we will provide customers with comprehensive after-sales services. We will perform regular maintenance on the equipment and promptly solve problems encountered by customers during use. At the same time, we will continue to optimize and improve our products and services based on customer needs to provide customers with better alignment solutions.
Our Program advantages
Efficiency
Our solution can handle a large number of Pins in a short time to meet the production needs of our customers. Through the efficient straightening capability of the TZ-90 straightening machine and the cooperation of collaborative robots, straight Pins can be processed quickly and accurately to improve production efficiency. For curved Pins, the straightening machine can complete the straightening process of 500 Pins within 8 hours, ensuring that the production schedule is not affected.
Accuracy
The TZ-90 straightening machine has a high-precision straightening process and can control the straightening accuracy within 0.03mm, fully meeting customer requirements. At the same time, the automatic recognition function also reduces the occurrence of human errors and further improves product quality.
Flexibility
Our solutions can be customized according to the different needs of customers. No matter the pin size, shape or production quantity, we can provide a corresponding solution. At the same time, the TZ-90 straightening machine has flexible operation methods and can adapt to different working environments and task requirements.
Reliability
Our solutions use advanced technology and equipment and are highly reliable and stable. The TZ-90 straightening machine has been rigorously tested and verified to maintain good performance over long periods of work. At the same time, we also provide comprehensive after-sales service to ensure that customers have no worries during use.
Another Customer Case Sharing
In order to better demonstrate the effect of our solution, let’s share with you a case of Pin alignment solution that we provided for other customers.
An auto parts manufacturing company needs to process a large number of Pins every day. Due to the bending problem of Pins, product quality is unstable and production efficiency is low. We provided this customer with a comprehensive solution of TZ-90 straightening machine and optical measurement system. Through the optical measurement system, it can quickly and accurately detect whether the Pin is bent, providing a basis for subsequent processing. For straight Pins, the alignment and picking operations are performed by collaborative robots; for curved Pins, the TZ-90 straightener performs the straightening process.
After implementing our solution, the customer’s production efficiency has been significantly improved and product quality has been effectively guaranteed. At the same time, the automatic recognition function also brings great convenience to customers’ production and reduces the occurrence of human errors. The client was very satisfied with our solution and said he would continue to cooperate with us.
Summary
As a professional straightening machine manufacturer, we have been committed to providing customers with innovative, efficient and accurate straightening solutions. The Pin alignment solution provided to Dutch customers fully reflects our technical strength and service level.
We believe that through our efforts, we will be able to provide customers with satisfactory solutions, help customers improve production efficiency and product quality, and achieve win-win development.
In future development, we will continue to innovate, improve product quality and service levels, and provide customers with better alignment solutions. We look forward to cooperating with more customers to create a better future together.
