The equipment adopts a portal structure, servo motor loading, and supports round/regular hexagonal/special-shaped bar calibration with a length of 2.5-3m and a diameter of 8-25mm. The core advantages include LSC filtering algorithm (filtering out surface errors), S bending straightening technology (fast handling of complex bends), automatic compensation mechanism (no impact on tooling wear), and data traceability (ultra-large database), which are suitable for automobiles, building materials and other industries, and solve the problems of poor adaptability, insufficient accuracy, and low efficiency of traditional equipment.
Gate Straightener Parameters
| Parameter Name | Value/Description |
|---|---|
| Applicable Bar Length | 2500~4000mm |
| Applicable Bar Diameter | 8~25mm |
| Straightening Accuracy | ≤0.4mm/M |
| Repeat Measurement Accuracy | ≤0.005mm |
| X-axis (Pressure Point Switching) Speed | ＞400mm/s |
| Y-axis (Pressurization Straightening) Speed | ＞40mm/s |
| Z-axis (Rotary Measurement) Speed | 20~120 rpm |
| Changeover Time (Same Type) | ≤20min |
| Changeover Time (Special Shape/Circular) | ≤40min |
| Data Storage | Unlimited (Exportable to Excel) |
Gate Straightener Configuration
| Component Category | Component Name | Brand & Origin |
|---|---|---|
| Main Machine Section | Main Machine Frame | in house (China) |
| Main Machine Section | Loading Screw Rod | TBI (Taiwan, China) |
| Main Machine Section | Servo System (Movement/Loading) | INOVANCE (China) |
| Pneumatic Section | Cylinder/Valve Group | Airtac (China) |
| Electrical Section | PLC Programming Control System | MITSUBISHI (Japan) |
| Electrical Section | Circuit Protection Circuit Breaker | Schneider (France) |
| Measurement System | Measuring Sensor | in house (China) |
| Straightening Tooling | Fixed Support/Indenter | in house (China) |
| Loading & Unloading Mechanism | Lifting Silo/Stepping Mechanism | in house (China) |
| Safety Protection | Electrical Interlock System | in house (China) |
| Software System | Straightener8 Measurement & Control Software | in house (Patented in China) |
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