一行不應該以相同的方式處理每個未通過的讀數. 某個部件可能有設定問題, 測量警報, 可校正的幾何條件, 無進展響應, 可疑的重大問題或已確認的不合格項. 沒有明確的路線, 重複修正可以掩蓋測量問題, 損壞零件, 混合批次或創建無法追蹤的品質決策.
本文是一個品質路由框架. 它沒有聲稱 StraighteningTech 目前提供自動分類, 特定感測器, 拒絕閾值, 可追溯性軟體或授權返工規則. 這些功能需要經過驗證的本地範圍和品質批准.
*工程概念圖. 它顯示了候選生產單元, 不是已安裝的自動分類系統或定義的缺陷偵測功能。 *
定義處置狀態
至少, 區分PASS, 足夠的, 符合返工資格, stop/hold and engineering/quality review. The definitions must reference the controlled drawing, 測量方法, process condition and authority to release. A process alarm is not automatically a reject; it may be an escalation signal that requires verification.
| 狀態 | 所需定義 |
|---|---|
| PASS | Meets the agreed released-state requirement with required records |
| 足夠的 | Does not meet the defined requirement or has a confirmed nonconformance |
| Rework-eligible | Meets documented conditions for another approved attempt |
| Stop / hold | Requires setup, process-signal, quality or engineering review before further processing |
| Engineering review | Needs a controlled decision outside the normal automatic route |
Keep Setup Issues Separate From Part Nonconformance
Before routing a part as NOK, consider whether the signal could result from datum seating, fixture variation, 感測器狀況, part identity, wrong recipe or an unapproved support state. The procedure should define the allowed clean/reseat/repeat checks and prevent unlimited retries.
*工程概念圖. It depicts a measurement decision point, not proof of an automatic classification or a specific alarm rule.*
看 夾具重複性和基準定位 和 crack detection during automatic straightening for the separation between a signal and its verified cause.
Set a Rework Limit Before the First Correction
Rework should be an approved route with a defined maximum number of attempts, permitted contact/support conditions, remeasurement requirement, surface/feature checks and authority to continue or stop. The limit is not a universal number; it depends on material, 過程階段, feature risk, customer requirements and validated response. When a part does not respond as expected, the appropriate action may be hold or reject rather than additional force.
Maintain Isolation and Traceability
Each disposition must preserve part/lot identity, drawing/recipe version, measurement condition, correction attempts, result, operator/automation event, 時間, review decision and physical location. Isolation must prevent a held or NOK part from returning to the PASS flow without explicit authorization.
*工程概念圖. It emphasizes released-state verification and recorded disposition, not a promise of a DMC/MES interface or automatic sorter.*
Build a Verification and Escalation Route
- identify the part, lot, drawing and recipe;
- verify the measurement/datum setup within the approved checks;
- capture the reading, process state and any alert;
- apply only the allowed rework route when eligibility is confirmed;
- release and remeasure under the agreed condition;
- 路線通行證, 足夠的, hold or engineering review;
- retain traceability and physical segregation;
- use recurring patterns to trigger process or quality review.
For the needed evidence architecture, 看 矯直樣品試驗及驗收 和 蓋奇R&R 用於拉直直線.
常問問題
Does NOK always mean scrap?
不. A NOK state can require verification, 受控返工, engineering review or final rejection depending on the approved quality route.
Can a line retry until the reading passes?
不. Rework needs a defined maximum-attempt limit and quality authority. Unlimited retries can mask a process or measurement problem.
Does this article mean the line has automatic sorting?
不. It is a routing framework. Actual sorting, traceability and interface functions require separate verification.
No-Progress and Correction-Limit Gates
The exact phrase straightening correction limit no progress gate is medically polluted in SERP, so the canonical no-progress logic lives on the NOK sorting and rework-limit page. Define maximum correction cycles, force/stroke ceilings and mandatory stop/sort actions before production release.'