Te Whakatika i te Puna Rau me te Rongonga Whakatikatika Camber

Ko te puna rau he mea kopikopiko. Ko te mahi ehara i te mea kia tika te hangahanga; ko te kawe mai i te rau kua oti te hanga, i te kete puna kua whakaemihia ranei ki roto i tana ruma kore utu, te taha-piko me te matapihi whakaheke-uta me te kore e pakaru nga kanohi, poka pokapū, te waahanga totika, he mata kua werohia, he mea wera ranei.

Ko te tono miihini whakatikatika i te puna rau pono me whakautu i nga patai e ono i te tuatahi:

  1. He rau noa te mea mahi, he rau rangatira he kanohi, he rau parapara, he huinga rau-rau ranei?
  2. Ka mahia te whakatikatika i te wa e hanga ana i te camber wera, i muri i te tine me te riri, i muri i te pere peening, i muri ranei i te huihuinga?
  3. Ka whakahaere te tuhi i te kamera koreutu, pikonga taha, hononga kanohi, takahurihuri, teitei utaina he huinga ranei?
  4. Ko tehea kanohi, kanohi, Ko nga kohao me nga papa ka whakatau i te tohu ine?
  5. Ko ēhea rohe ka tautoko, ka whiwhi kaha ranei me te kore e pakaru, kapiti pakaru ranei te mata?
  6. Me pehea te ine i te waahanga kua tukuna katoatia me te, te wahi e hiahiatia ana, utaina-whakamatauhia i mua i te whakaaetanga?
Leaf spring in a precision press retaining its designed camber, engineering concept illustration

*He whakaahua ariā hangarau mo te whakatikatika camber i runga i te puna rau hou. Ehara i te whakaahua-paetukutuku, he kereme mahi ranei. Ko te whaainga ko te pewa kua tautuhia; taputapu, kaha, Ko nga tautoko me nga rohe whakaae me whakamatau nga tauira.*

Tautuhia te Whānau Puna Rau me te Whenua Whakawhiwhi

Te Whanau Mahi Mahi raneiRerekēnga MatuaArarangi i tenei wharangi
He rite te matotoru o te rau kotahiHe riterite te waahanga engari ko nga ahuatanga o te kanohi me te kohao ka pa ki te maroTakitahi-rau ine me te whakatika
Te rau matua me nga kanohi kua huriHe mahi nga toki kanohi me te hononga kanohi-ki-pokapūTautoko kanohi parea me te kirimana datum
He rau parapara, he rau tiipiri raneiHe rereke te pakari o te waahanga ki te roaTe tautoko me te kaha o te rohe
Kua whakaemihia he kete rau-mahaWaku i waenganui rau, ka pa te rawhi me te raka pokapū ki te whakautuTirohanga-ahu kore utu me te whakamatautau uta hui
Te rau wera i mua i te tineiKei te hangaia te Camber hei waahanga o te mahi weraKo nga taputapu hanga wera / tinei, ehara i te whakatikatika makariri whakamutunga
Te rau whakamahana i mua i te otingaKo te camber whakamutunga, ko te whakatikatika piko raneiKaitono whakatika tuatahi i muri i te tohu
He rau kua werohia, kua pania raneiMe tiaki tonu te maimoatanga mataTe arotake whakapā me te tukatuka ano o raro
Kua whakamahia, puna waka tohe, kapiti raneiKo te hitori o te ngenge me te kino o te ratonga kaore i te mohiotiaKei waho tenei otinga hanga hou

Ko nga huarahi mahi a te iwi mai i Morita, Puna Nakano, Ko nga awheawhe a Canara me Jones Springs ka whakatakoto i nga kaamera ki roto, tata atu ranei ki te raupapa maimoatanga wera, whai muri i te whakaoti, te huihuinga me te whakamatautau. Ka tautoko tenei i te tukanga whakatika hangahanga; e kore e hanga kotahi te pāmahana, te pakeke, te kaha ranei te tunu i te ao.

Kia mohio ki te waahi ka uru te Hapa Hanga ki te Tukanga

Te Hanga me te Tiini Hot Camber

Ka taea te hanga i te rau whakamahana ki te taputapu camber tatūkē ka tineia i roto i taua ahuatanga. Tatūnga taputapu, wāhi wāhi, Ka awe te tohatoha o te pāmahana me te whanonga tinei i te pewa kua tukuna. Ko te raruraru i hangaia i tenei waahanga me timata i te tuatahi he arotake hanga me te maimoatanga wera.

Te Whakamahana me te Tohatoha Anō-Aumaha

Ko te maimoatanga wera ka huri i te kaha me te tohatoha ano i te ahotea. Ko te rau e rite ana ki te taputapu i raro i te kawenga ka taea te neke i muri i te wetewete, te whakamahana ranei. No reira me whai inenga te whakatikatika, ehara i te mea he tuunga i roto i te perehi anake.

Mata Hurihuri, Hanga Poka me te Hanga Taper

Karu karu, kohao pokapū, Ko nga ahuatanga mutunga me nga waahanga taapiri ka hanga i nga whakawhitinga pakari. Ka whakaratohia ano hoki e ratou nga tohutoro mahi ka taea te whakapohehe na te ngoikore o te tuunga kaha.

Pere Peening, Te whakahaere me te Runanga

Ko te peening o te pupuhi ka whakamahia ki te taha maru hei whakapai ake i nga mahi ngenge. Te whakahaere, whiri, Ka taea e nga pou o waenganui me te whakapiri i waenga rau te whakarereke i te ahua kore utu. Mena ka whakaarohia he whakatikatika i muri i te peening, me whakatau e te rangatira o nga mahi a te kaihoko mena ka hiahia koe ki te tirotiro ano me te tirotiro ano ranei.

Camber wehe, Piko Taha me te Hanga Uta

Koreutu Camber

Ko te camber kore utu ko te pewa kua kore te utaina, teitei ranei kua tautuhia e te tuhi me te tikanga tirotiro. Me ine mai i te kanohi kua tohua, te mutunga, te taapiri ranei. Ehara i te rite ki te hanga papatahi o te rau.

Piko Taha

Ko te piko o te taha ko te inenga taha taha mai i te rererangi roa kua tohua. Me whai huarahi mataki motuhake me te ara ine mai i te camber. Ko te tatūnga perehi ka huri i te camber poutū kare pea e whakatika te kopere taha.

Whakawhanaungatanga me te Karu

kopikopiko, Ko te whakarara tuaka-kanohi me te tirohanga kanohi-ki-pokapū pea he tohu tohu. Me waiho hei mara kua tautuhia e nga kaihoko tae noa ki te tohu, ka tukuna te waahanga me te tikanga mehua; karekau tenei wharangi e tautapa i te rohe whanui.

Teitei utaina me te Uta-Deflection

Ka huri te ahua o te kete kua whakaemihia i raro i te kawenga. Te teitei kua utaina, ko te reiti me te huinga pumau he putanga whakamatautau mahi, kaua e whakakapi mo te ahuahanga kua tukuna. Ka pahemo pea te puna camber karekau tonu i te whakamatautau uta, he rereke ranei.

Leaf spring free camber measurement on a protected datum fixture, engineering concept illustration

*He whakaahua ariā hangarau mo te inenga o te kamera kua tukuna me nga tautoko kanohi parepare me nga pūoko motuhake. Ko te ahua e tohu ana i te arorau ine anake; nga raraunga pono, Ko te wa whakapumau me te hononga ine i ahu mai i te tuhi whakahaere.*

Hanga te Datum me te Ine kirimana

Me tautuhi te mahere ine:

  • whanau rau, te whakahounga tuhi me te whai waahi;
  • rauemi, pakeke, te maimoatanga-wera me te ahua o te maimoatanga-mata;
  • roa whānui, whanui, te matotoru me te taper profile;
  • mata diameter, hononga tuaka-kanohi me te waahi poka-pokapū;
  • whakamaarama-a-kamera, chord or datum line and inenga teihana;
  • piko-taha me tetahi tikanga ine ine;
  • nga turanga tautoko, whanui whakapā, rauemi papa me te kaha here;
  • taha mānukanuka, rohe pere-peened, paninga me nga papa parepare;
  • horoi, te pāmahana me te ahua whakapumau;
  • te tukuruatanga i muri i te tukunga katoa me te whakanoho ano;
  • huru huihui, te kawenga whakamatautau kua tohua me te tikanga whakahekenga-uta.

Ma te tuhi e whakatau mena kei te pokapu te kanohi, whenua mutunga, ma te tauira matua, tetahi atu taputapu ranei e whakapumau ana i te datum. Kaua e tango i nga tohu tautoko ngawari me te kore e tirotirohia o raatau tikanga mahi.

Whakar

Tikanga i MatakihiaTake peaHuarahi e hiahiatia ana
He riterite te camber ki te taha o te rauHe taputapu hanga wera, tineia, whakautu riri raneiTe arotake i te tukanga me te whakatika i te camber
Te rohe teitei, te rohe iti ranei e tata ana ki tetahi whakawhitingaTaper, ka huri te karu, te poka raneiKo te tautoko kua tohua me te whakatikatika i te rohe
Ko te kopere taha taha me te camber paiTe whakahaere, te hanga, te here hangarite raneiTatūnga piko-taha motuhake
Ka huri a Camber i muri i te tukungakohanga, te tautoko korekore, te iti ranei o te whakapumautangaIne-tika-tuku koropiko me te arotake tunu
Ka mutu te hononga kanohi i te wa e pahemo ana te pewaTe hanga-kanohi, te hapa tohu raneiTe ahua o te kanohi; kaua e pehi matapohia te pewa
Ka paahi te hanga kore utu engari ka rahua te whakamatautau utaRauemi, maimoatanga wera, matotoru, te huihuinga, te whakatakoto take raneiTe kounga me te arotake tukanga i tua atu i te whakatikahangahanga
Nga niho, kapiti, decarburization ranei kino mata nuiHe kino te rauemi, he tukanga raneiTe ahua o te kounga i mua i te whakatikatika
Ko te puna kua whakamahia he sag, kaore ranei he hitori o te ratongaTe ngenge, te taumaha ranei o te hitoriWaiho mai i te waahanga whakatikatika hou

Tiaki i nga Waahanga Mahi me te Rohirohi

Rohe Tiaki Taunoa, Arotake ranei

  • karu karu, taha kanohi me nga rakau kua oti te whakanoho;
  • poka pokapū, nohoanga poupou waenganui, rawhi me te rebound topenga;
  • nga whakawhitinga matotoru tiipiripi, parabolic ranei;
  • kopere-peened mata mānukanuka me tapa oti;
  • whakakikoruatia, nga papa kua peitahia, kua parea te waikura ranei;
  • pane kuini, nga tohu tohu me nga waahi tirotiro;
  • kapiti, kua werohia, kua wera rawa, nga waahi kua whakakorehia, kua pirau ranei.

Nga Rohe Whakapā Ka Whakamanahia

  • nga whenua whanui kua tohua i runga i te tuhi, i te tauira tauira ranei o te mahere whakauru;
  • ko nga papa radiused ka taea te whakakapi ki te whanui o te rau me te pewa;
  • Ko nga waahi ka whiwhi i muri ka mutu ka whakaaetia e te tukanga;
  • support zones proven not to mark or locally flatten the spring.

A soft pad does not prove zero damage. Te pēhanga whakapā, retireti, tiki, local flattening and residual marks must be checked on representative samples.

Use a Released Closed-Loop Correction Process

  1. Identify the leaf family, drawing revision and process state.
  2. Confirm that the part is a new manufacturing workpiece without cracks or disqualifying damage.
  3. Clean it and stabilize it under the specified condition.
  4. Locate the approved eye, end or fixture datums without over-clamping.
  5. Measure free camber, side bend and any drawing-defined secondary characteristics.
  6. Classify the error and select an approved support span, contact zone and correction direction.
  7. Apply one bounded press correction while monitoring force and displacement.
  8. Completely unload the leaf and allow the specified recovery period.
  9. Te inenga mai i nga datums ano.
  10. Whakahokia anake i roto i te tatau-whakatika, kore-te ahunga whakamua, whakamuri-whakatika me te mata-morearea rohe.
  11. Whakaotia te tirohanga, ahu, pakeke, kapiti me etahi atu tirotiro e hiahiatia ana.
  12. Mo te kete puna, huihui me te mahi i te tautuhinga kua tohua, he whakamatautau uta ranei.
  13. Rokiroki i mua/i muri i te āhuahanga, kaha-whakaheke, whitiwhiti me te ahua whakamutunga.

Tīpakohia te Hangahanga Whakatikatika Tika

Te Whakatikatika Camber Press Mana

Ko te perehi waipēhi, servo ranei me nga tauhohenga ka taea te whakarite te huarahi tino kaha mo te whakatikatika iti o te camber. Me pupuri te miihini i te pewa me te whakahaere i te hokinga mai ma te inenga tukurua.

Te Whakatikatika Taha-Pono

Ka hiahia pea te kopere taha ki te ara uta whakapae, he tautoko taha, he taputapu kua whakahouhia ranei. Kaua e rite ki te tuaka rite ki te whakatikatika camber.

He Utauta Hot Camber me te Tinei

A, no te huringa ahua e hiahiatia ana no roto i te hanga wera, Ko te otinga tika ko te whakaurunga o te hanga camber me te tinei. He matapihi tukanga rereke tenei mai i te whakatikatika whakamutunga makariri i muri i te whakamahana.

Roera Whakatikatika

Ko te whakatikatika roera haere tonu he mea hoahoa mo nga taputapu mahi he tuaka roa tika te whaainga. Ko te puna rau kua oti he pewa kua hangaia me nga ahuatanga rereke, no reira ko te whakatika roera ehara i te whiringa taunoa. Tirohia press straightening vs roller straightening mo te rohe whiriwhiri.

Multi-leaf spring pack under controlled load verification, engineering concept illustration

*He whakaahua ariā hangarau o te kete rau-maha i roto i te teihana manatoko-uta. Ehara i te whakaahua miihini kua tukuna. Nga tohu uta, tautoko, utaina mua, Ko nga huringa me nga roopu whakaae e hiahia ana ki te tohu whakamatautau a nga kaihoko.*

Manatoko takitahi nga rau me nga kete kua whakaemihia

Takitahi Tuku Rau Takitahi

  • te kamara kore utu, te arc ranei i nga tohu me nga teihana kua tohua;
  • te piko o te taha me nga awhi kua tautuhia e te tuhi;
  • mata diameter, hononga tuaka-kanohi me te waahi-pokapoka;
  • whanui, matotoru, taper me te tohu o te rohe i muri i te whakatikatika;
  • tohu whakapā, te ahua o te taha me te tika o te maimoatanga-mata;
  • pakeke, kapiti, etahi atu tirotiro NDT ranei ina hiahiatia.

Ko nga Tirohanga Tukunga Koanga Koanga kua whakaemihia

  • Huihuinga kore utu me te hononga maui/matau i te wa e tika ana;
  • poupou pokapū, whiri, topenga me te ahua kanohi/ngahere;
  • te tautuhinga kua tohua, te raupapa kuru ranei;
  • teitei utaina, kawenga-whakaheke, hua puna-tere ranei;
  • huinga pūmau i muri i te tukunga katoa;
  • tirohanga whakamutunga, rekoata ahu me te whaiwhai.

Ko Canara Workshops e whakaahua whanuitia ana te whakatikatika camber, whakatikatika taha-piko waipēhi, te whakatikatika i te kikorangi o te huihuinga me te tarai haere i tana huarahi whakaputa. Ka whakaatu ano a Nakano raua ko Morita i nga whakamatautau uta whakamutunga i roto i te hanga rau-puna. Ka whakatauhia e enei puna te hiahia mo te ahuahanga motuhake me nga kuaha mahi; the customer's drawing controls the actual sequence and limits.

Whirihorahia te Pūtau huri noa i te Whānau Tohu

Mahi PūtauRau-Spring Whakaritenga
TautuhingaTe whanau rau, tuhi, rauemi, maimoatanga wera, te ahua o te mata me te whai waahi
Te whakahaereKo te whakawhitinga tautoko whanui e tiaki ana i nga kanohi, nga taha me nga mata kua werohia
InengaKua tukuna te kamera, pikonga taha, hononga kanohi/pokapū me te whakawhanaungatanga
whakarōpūtangaKarekau o te ao, hapa pewa rohe, kopere taha, hapa raraunga me te hokinga mai
WhakatikatikaTautoko perehi taea te whakarite me te kaha here/te neke; ara-taha-piko motuhake
ParengaNga kanohi, poka pokapū, nga whakawhiti taper, mata mānukanuka, paninga me nga tohu tohu
ManatokongaKo te ahuahanga kua tukuna me te whakatuu huinga/whakamatautau uta i nga waahi kua tohua
RaraungaI mua/muri te ahua, tunu, kaha-whakaheke, whitiwhitinga, te tirotiro me te whakatakotoranga

Nga Whakauru Tono E Hiahia ana e Tatou

Tukuna nga mea e whai ake nei i mua i te kowhiringa taputapu:

  • nga tuhi rau me nga huinga huinga;
  • tikanga, rangatira, parabolic and pack family list;
  • rauemi, maimoatanga wera, te uaua me te ara pere-peening;
  • te wahanga whakatika me te raupapa whakaotinga whakararo;
  • free-camber, piko-taha, nga whakamaramatanga me te hononga-kanohi;
  • kua whakaaetia, tautoko me nga mahere whakapā;
  • tohu inenga ahua taumai;
  • kua whakaaetia te tatau whakatika, tohu mata me nga paearu whakakore;
  • pakeke e hiahiatia ana, kapiti, etahi atu tirotiro NDT ranei;
  • whakahuihui peke, whakatakotoranga, te whakamaarama me te whakamaarama-whakamatautau;
  • matika, utaina ana, atanga purongo me te whaiwhai;
  • māngai pai, taha taha me te whakakore i nga tauira.

Ko te Nga Waahanga Motu Waka Ko te wharangi e whakarato ana i te horopaki waahanga-waa whanui ake. Ka noho motuhake tenei wharangi mo nga puna rau hou me o raatau huarahi whakatika.

Tauira-Whakamatau Whakaaetanga I mua i te Whakaputa Whakaputa

Ko te whakamatautau me whanui te whanau rau, roa, whanui, tapere, ahua maimoatanga-wera, te pouaka hou me te kōpaki piko-taha. Me manatoko te reira ki te tukurua, tauritenga ira, whakautu kaha-whakaheke, tuakoi, tepe whitiwhiti, tiaki kanohi me te mata, i tukuna te ahuahanga me te whanonga kawenga hui.

Whakamahia te te whakamatautau tauira whakatika me te aratohu whakaae ki te whakatio i te pouaka whakamatautau me te kete taunakitanga i mua i te tukunga whakaputanga.

Te Rohe Hangarau

Ka kapi tenei otinga ki te whakatikatika i te ahua o nga puna rau hou i te wa e hangaia ana. Kaore e whakamanahia he puna kua whakamahia mo te mahi tonu, whakahokia te ora ngenge, whakatika kapiti, taurangi te teitei o te eke waka, huri i tetahi reanga kawenga ki tetahi, whakakapi ranei i te maimoatanga wera, kopere-peening me nga mana whakawai-uta whakamutunga.

Te kaha, whanga tautoko, āhuahanga whakapā, tika, wā huringa, Ko te wa whakaora me te tatau whakatikatika he putanga tono. Me ahu mai i nga pikitia, āhua tukanga, samples and the customer's gauge—not from a generic competitor specification.

Tonoa he Arotake Whakatika Rau Puna

Tukuna te teepu rau-whanau, tuhi, te waahi maimoatanga wera, raraunga kore-camber me te piko-taha, rohe tiaki, te whakaritenga whakamatautau mo te huihuinga me nga tauira tohu. Ka whakahokia e matou he kirimana inenga e whakaarohia ana, hangahanga whakatika, tauira-whakamatautau matrix me te whirihoranga taputapu mo te arotake.

Ripanga Ihirangi
Panuku ki Runga